EnerTronics Engineering Corp.
Project Listings: Period 1995-2011
Hazard Abatement
Project Number Project Title Hazard / Abatement Location Hazard Risk Considerations Est. Project Cost Year Completed
1049 BOF Hood Cooling Engineering, 360 Million BTU/Hr Cooling System upgrade including fan, VFD, piping and controls Engineering and Equipment Design I,III,IV,V Indiana Fall Protection: Accessibility platforms, non-slip gratings, safety toe-plates, handrails  Electrical: temrminations, ANSI enclosures, and  explosion proof ratings 2,000 2010
1035 GI 8 East Upgrade at Richard L Roudebush VAMC Hospital, Indianapolis I, II, III, IV, V Indiana Fall protection, electrical and ergonomic issues related to the design of a 10,000 sq ft GI clinic in a 10 story hospital. Ergonomics included design of manual cleaning and sterilization stations with comfortable working access and  posture for a wide range of healthcare workers. Hygiene including "hands-free" operation of sinks and toilet facilities. Stainless steel fixtures and materials for easy cleaning. Included adjustable sinks heights, pass through windows with access, heavy patient load considrrations. Fall protection included platforms of Air Handling Unit at roof top. . 2,000 2011
1037 Building 6 Renovation at Aleda E Lutz VAMC Saginaw, Michigan I, II, III, IV, V Michigan Fall protection, electrical and ergonomic issues related to the design of mechanical systems.  Hygiene including "hands-free" operation of sinks and toilet facilities for a converted boilerhouse.  4,500 2011
1046 Chlorine Monitoring III,IV Indiana Review, make recommendations and equipment selection for the customers chlorine gas hazard monitoring system. To include additional monitoring devices and communication to a central notification system and the utilties dispatch and fire department dispatch center. Intergrate the two systems in to the plants emergency response system. 100 2011
1043 Chlorine Process Hazard Analysis (PHA)  III,IV Indiana 29 CFR 1910.119 OSHA PSM Process Hazard Analysis. Safe handling of 2-ton chlorine cylinder with a catastrophic risk radius of 1.3 mile. Mitigation strategies with alrams, training, operating procedures and additional handling devices.   500 2010
1042 Chlorine P and I D III,IV,V Indiana Process Safety Management to update and generate nine chlorine site facility process and instrumentation schematics as well as locations for safety equipment and functioning. Installation review, operations analysis. Liquid Chlorine used: evaporators, chlorinators, eductors, process water, solution water. Chlorine Gas used: chlorinators, eductors, process water, solution water   30 2010
1041 Chlorine PSM Compliance Audit / Assessment  I,III,IV,V Indiana Review and update of the costumers PSM program, questionaire and operating procedures. 15 2011
1040 BOF - Caster Project Management I,II, III,IV Indiana Fall protection, electrical and ergonomic issues related to the design of Material Handling system related to transfer of raw material at 200 ton / hour.  Included review of load stations, maintenance platforms and  accessibility requirements. 25,000 2011
USGS DOI- US Geological Survey - LMERS - National Park Service II, V Indiana The feasibility study required assessment of fall protection features for conversion. Ergonomics issues related to laboratory design, work stations and handling procedures for a a Class III Lab.. 50 2011
1022 Security Upgrade - Outpatient Pharmacy and Agent Cashier II,III, IV Illinois Upgrade security systems and additional features to include cameras, windows, reflected ceiling relocating and wall relocation 600 2010
1039 LMF Engineering, piping and controls Engineering and Equipment Design I, II, IV,V Indiana LMF Hot Well water system drainage study, engineering design 2,000 2010
1034 Consolidate Scope Sterilization at Richard L Roudebush VAMC Hospital, Indianapolis II, III, V Indiana Ergonomic assement and mitigation included design of sterilization stations, pass through windows, height of sinks, contamination challenges combined with weight and ergonomics considerations 500 2010
1044 BOF - Caster Project Management - Ergonomically designed trolly I,III,IV,V Indiana Ergonomics: Assessment and implenetation design of manual-trolley around hazardous molten steel in limited confined space.  Bending and turning stresses, load distribution to permit low center of gravity and prevention of flipping hazard. 30,000 2010
1032 Storm Sewer Drainage System for BOF at Steel Mill    Indiana Provide Design Concept drawings to include sewer manholes, drain piping and perforated french drain piping to take care of constant flooding issues between the BOF and Caster facilities. 250 In progress
981 Process Safety Management  - Propane System Coordinator I,III,IV,V Indiana Maintenance report keeping, equipment changeovers, HAZOP Training,  16,000 2009
Energy FAA Energy Audit for FAA facilities - Southern Region I, II, III, VI Florida, Georgia, North Carolina, Tennessee Provide Analysis on FAA facilities for energy reduction and conservation. Recommend Energy Conservation Measures related to light occupancy changes, operation of chillers, Air Handling Unit modifications, Pump modifications. Cooling tower operations 120 2009
1030 Electrical Upgrade - Buildings 58, 98, 104 III, IV Illinois Hazards asseemment and mitigation included existing access and electrical issues, ground and fault protection issues and mitigation strategies by coordination studies, fencing and proper classification of equipment installation.   1,100 2009
1031 Structural Evaluation and Analysis Building 103 III, IV Illinois Electrical hazard assessment after a fire. Provided evaluation and analysis of the structural integrity and make recommendations in the form of a report to the VA for Building 103, Nursing Unit No. 4 Mechanical Room which was damaged when the electrical transformer outside the south end of the building caught fire. Inspection included roofing and insulation, wall and roof framing and review of the structural drawings 100 2009
997-05 BOF Alloy Conveyor Storage Building - Concept I,III,IV,V,VI Indiana New alloy conveying system for BOF. New storage building for alloy system 2,000 In progress
1031 PHA Analysis Sessions for Co-Generation Plant under construction  I,III,IV,V Illinois Fall protection assessment included valves access and platforms, electrical hazards during maintenance and operation and ergonomical considerations for equipment maintenance and removal. and piping review,  18,500 2009
1033 Emergency Department addition to building 58 II, III, V Illinois Electrical and ergonomic issues related to the design of a 9,000 sq ft Emergency Department. Ergonomics issues were combined with security consideration during late hours and included design of manual transfer of patients from the ambulances, heavy patient load considrations and lifts. Hygiene included fixtures and sink "hands-free". 3,000 2009
990-05 BOF Stack Replacement and Upgrade - Engineering detail design I,III,IV,V Indiana New stack shell design, access platforms, ladders, Gas flow measurements, electrical and lighting, lifeline and fall protection anchors 1,500 2009
ABE-01 Columbarium Expansion - Abraham Lincoln National Cemetery II Illinois Hazard assessement and abatement included falling and slipping hazards around adjoining creek, cleanable, yet non slip walking services. Height of niches for access. 2100 2009
1021 SPD Suite - HVAC and Pure Water System Upgrade II,III,V Illinois Air borne Contamination Control:  Upgrade of HVAC, Operational objectives with Energy cost sensitive approach. Ventilation, heating system, chilled water system. Pure Water system: RO unit,  Circulation system 400 2008
1020 New Storage Building with multiple truck bays including electricity, lighting and heating. New Soil Pit design to replace for ground maintenance soil storage at Cemeteries (Design-Build) II,III,IV,V Kentucky Site layout, sewers, foundations, block framing, overhead doors, Electrical, fire hydrant, roof, Fire Detection 420 2008
997 BOF Alloy Feed Conveying System - Engineering Study Design. Bin sizing, equipment specifications and Request for Proposal II,III, V Indiana Site Utilities, Equipment Layout, Furnace chutes, structural floor layout, electrical, controls, weigh belt feeders, alloy feed receipt 21,000 2008
1014 Fuel Loading Station - Engineering Services (Detailed Design I,II,IV, Indiana Assessment and mitigation fuel loading stations and  loading considerations including fall protection and electrical ground safety. 750 2008
1015 Engineering Services for Natural Gas Mixing Station to supply in the case of an emergency to Coke Oven Gas Main Pipe Line - Design and installation I,IV Indiana Falll protection, mixing station building, ventilation, Natural Gas, Coke Oven Gas, steam tracing relocation, condensate relocation 1,000 2008
1017 Engineering Services to provide ETRAINING for operators and maintenance personnel at LMF Water Treatment Plant  I,III,IV Indiana Training courseware design and implementation.for operations and maintenance.  50 2008
1023 PHA Analysis Sessions for Co-Generation Plant,  I,III,IV,V Illinois Hazard Analysis, risk analysis, Energy usage review and reduction,  new Power Plant facility design process and piping review,  15,000 2008
1016 BOF Hood Cooling Engineering, 360 Million BTU/Hr Cooling System upgrade including fan, VFD, piping and controls Study and Equipment Recommendations I,III,IV,V Indiana Hood Cooling water system monitoring, heat exchanger fans, Air humidity and speed recording, BOF Furnace consumption 2,000 2007
990-01 Electrical Upgrade, NEC Violations, 5 hospital buildings and complex, 200,000 sq ft area III,IV Illinois Hazard mitigation per NEC rules compliance. Mitigation strategies included: Electrical conduit overfill, new panel, conduits, clearances, tap violations, grounding procedure, support of electrical equipment and  heat removal issues. 500 2008
1013 Engineering Study and Equipment Recommendations for Pickle Line Strip Surface Inspection System I,IV,V Indiana Pickle Line existing utilities field and drawing surveys, piping modifications, equipment modifications new equipment installation 700 2006
1012 Engineering Study and Recommendation for Pickle Line Fume Exhaust System Upgrade and Replacement - Environmental Controls I,IV,V Indiana Pickle Line existing utilities field and drawing surveys, piping modifications, equipment installation, demolition 2,500 2006
996 Air Compressor Upgrade Engineering Study, Design and Installation III,IV Indiana Site Utilities, Water , natural gas, sewers, foundation pad, electrical, demolition, Air Reservoir tanks, piping, silencer 2,500 2006
GAF-01 GAF piping and valve stations replacement and upgrade - Engineering study and piping installation design  IV, V Indiana piping design, new pump installation, pipe supports, steam piping, condensate piping, liquid asphalt piping 400 2006
991-01 New Storage Building with multiple truck bays including a washbay, site utilities, natural gas, electricity, water, sanitary and storm sewers         ( Design-Build) II,III,IV,V Illinois Site Utilities, Water,natural gas, sewers, foundation, framing, brick exteriors, insulated,  Electrical, HVAC, roof, Fire Detection 400 2006
GAF-02 GAF Materials - Engineering Construction Management IV, V Indiana Assessment and mitigation of tank car loading considerations including fall protection and electrical ground safety. 400 2008
976 Gas Cleaning System review for damper operations and furnace control for two-furnace operations for increased productivity I, III, IV, V Indiana Scrubber, Venturi, Waste Water Treatment,Electrical, HVAC, CO Detection and Suppression, 250 2006
992 BOP PHA Gas Cleaning Engineering Study I,III,IV,V Indiana Duct layout, Furnaces, Water sprays, Heat analysis, Safety concerns, Maintenance recommendations 20 2006
989-01 BP Propylene Facility - Engineering Services I,II, IV, V Indiana Tank - decompression and cleaning 15 2006
990-01-02 BOF Stack Replacement and Upgrade - Study design I,III,IV,V Indiana Foundation and structural assessments, current gas flume assessment, new stack reinforcement design, access platforms, ladders and stairs, Gas flow measurements 1,000 2006
975 Engineering study that surveyed and identified savings in  complex of  400,000 lb/hr of steam system with 10,000 ft of steam piping. IV, V Indiana Site Investigation, Survey Documentation, Report Development 200 2005
976 Commissioning Services for a Light Oil Loadout Station Upgrade, including new operator panel, flowmeter & vapor recovery system I, III, IV, V Illinois Checklist Development, Operator Training, Troubleshooting, Electrical, HVAC, Fire Detection, Fire Suppression 800 2005
978 New Boilerhouse Utility Piping, Four(4) 150,000 lb/hr of Steam at 900 psig including coke oven gas, natural gas, instrument air (IA), nitrogen (N2), potable water & service water with supports & tie-in locations - Detailed Design IV, V Indiana Process Tie-In, N2 / IA Switchover Station Design, Multi-Team Coordination 25,000 2005
960-04 2500 GPM Emergency Water System for an industrial plant, including tie-in into existing water supply, pumping & recirculation piping, pump controls & fuel oil tank conversion to water service - Detailed Design I, III, IV, V Indiana Pump Selection, Control Scheme Development, Tank Modifications, Piping Design 1,000 2005
963-01 Etraining System for Process Heater and Gas Cleaning Systems at a Sinter Plant, modules I, III, IV, V Indiana Process Review, Site Walkdown, Module Development 120 2005
966-2 Two(2) 39,000 cfm Fume Exhaust Systems for Process Line, including scrubber & fan specifications, hood & ductwork designs - Detailed Design I, III, IV, V Indiana Equipment Layout, Hood & Duct Design, Lifting Mechanism & Building Designs, Electrical, HVAC, Fire Detection, Fire Suppression 1,200 2005
975A Pre Carbon Facility - Fuel Change over - COG Distribution Analysis, Suitability Review and Facility Definition for six(6) 60 MM BTU/HR Coke Oven Gas Trains. I, II, V Indiana Coke Oven Gas Piping, Tie-In Locations, Energy Savings Evaluation, Electrical, HVAC, roof, Fire Detection, Fire Suppression 2,500 2005
976-02 Engineering Services for new electrically driven, 15 HP pumps with platform & piping for a chemical loadout station - Detailed Design I, III, IV Illinois Structural Design, Pump Location, Light Oil Piping Design, Electrical 800 2005
977-02A New Boilerhouse Desuperheated Water Generation,  including reverse osmosis skids, 1st Pass 1000 gpm, 2nd pass 100 gpm,  tank, & transfer pumps, deaerator with controls & interconnecting piping - Detailed Design I, III, IV, V Indiana Foundations, Space Utilization, Control Scheme, Piping Installation, Electrical 1,200 2005
984-01 Cross Country Oil Line system, 4000 ft, steam heated I, III, IV Indiana Flexibility, loops, control system, multiple users 2,000 2005
960 Engineering Study and evaluation of a 110,000 GPM Cooling Water System, including system replacement scenarios  & Emergency Pumping System   Indiana Pump & Driver Selection,  10,000 2004
972 Feasibility Study for a heating station roof conversion from an open loop cooling system to a closed loop cooling, 100 MM BTU/hr system I, III, IV Indiana Envelope Determination, Existing Utility Evaluation, Calculations, Electrical, HVAC, roof, Fire Suppression 1,000 2004
956-2 Chemical Loadout Station Vapor Recovery Upgrade, including vapor recovery, plc controls, utility piping & loadout platform - Detailed Design III, IV, V Illinois Valve Station Design, Pipe Routing, Structural Platform Design 800 2004
959-1 Engineering Study for new air compressor facility at a Pickling Line, including site walkdowns, drawing research and flow measurements IV, V Indiana Compressor Selection, Equipment Location Scenarios, System Evaluation 700 2004
959-2 New Air Compressor Facility for a Pickling Line, including 2 x 2000 cfm compressor station layout,  selection, control scheme development and piping layout - Detailed Design I, III,IV Indiana Structural Base Design, Piping & Support Design, Power Tie-In Location, Electrical, Fire Detection 700 2004
960-02 Engineering Study and evaluation of a 100,000 gpm Plant Water System, including taking and analyzing flow measurements   Indiana Plant Water System Walkdown, Flow Measurements, Piping Replacement 10,000 2004
965-1 & 965-2 Etraining system for Hot Strip Mill Operations & Maintenance IV, V Indiana Module Development, Process Review,  100 2004
966-1 Two (2) 39,000 cfm Fume Exhaust System for Electr Tinning Lines, including scrubber & fan specifications, hood & ductwork designs - Conceptual Design Study III, IV, V Indiana Equipment Location Scenarios, Utility Tie-In Determination, Duct Routing Selection, Electrical, HVAC, Fire Detection, Fire Suppression 30 2004
970-01 Process Safety Management & Training Services for a chemical loadout station upgrade I, II, V Illinois Training Manual Development, PSM Plan Modification 80 2004
QBOP-1 Training System update for a Q-Bop Propane System, OSHA required IV Indiana Module Update 100 2004
945 Gas Cleaning Stack Performance improvement, review and recommendations for the gas cleaning system I,IV Pennsylvania Process Review, Report Development 2,000 2003
946 Chrome Plating Facility 2000 cfm Fume Exhaust Upgrade, including, ductwork design, plating solution evaporation system & storage tank design - Detailed Design I,II,III Indiana Tank Design, Pipe Mat'l Selection, Equipment Selection, Platform Design, HVAC, Electrical 1,200 2003
947 Galv Line Compressed Air Knife Study I, IV Indiana Process Evaluation, Piping Modifications 3,000 2003
948 Computer Based Training for 2000 scfm Fume Exhaust System Upgrade at a Chrome Plating Facility I, III, IV Indiana Graphic Design, Module Development, Classroom Training 1,000 2003
950 Drawing Revisions for power generation facility III Illinois Electronic Document Management, CAD Work 10,000 2003
952 PSM Administration for a propane system at Q-BOP I,IV,V Indiana Classroom Training Sessions, Audit Performance 10,000 2003
953 Engineering Study of Hood Cooling Water system for a two (2) molten 285 Ton Furnaces I,II Indiana Data Gathering & Evaluation, Report Development 2,000 2003
927A Oxygen System Upgrade for a Building Including new oxygen control stations, piping, alarms & controls - Detailed Design II,III,IV Illinois Alarms, Power & Control Wiring, Oxygen Piping, Site Preparation, Electrical, HVAC, Fire Detection 500 2003
956-1 Conceptual Study for a Chemical Loadout Station Vapor Recovery Upgrade, including location selection, tie-ins for new utilities and Control Panel Location I,II Illinois Location Options, Utiility Tie-Ins, Electrical 800 2003
929 USS-GW Q-BOP Propane Facility PSM Administration 2002 I, III, IV Indiana Audit Performance 10,000 2002
930 As-Built Documentation III Illinois CAD Based Drawing Modifications, Electrical 10 2002
937 Plant wide 4000 scfm, 3000 linear feet Compressed Air System  Demand Management & Leakage Reduction Surveys IV Indiana Field Survey, Piping Modifications, Operational Efficiency Improvement 2,500 2002
942 Rewinder - Rewind End Upgrade & As-Built Documentation; Aluminum Core Structural Analysis IV, V Indiana Stress Calculations, Equipment Installation, CAD Drawing Development 100 2002
944 As-Built Drawing Documentation for a power generation facility III Illinois CAD Work, Drawing Management 10 2002
922-2 Compressor Facility, Including Compressors (2000 cfm x 4), Dryer, Receivers (2 x 15,000 gal.), Piping Modifications & Control Systems - Detailed Design I, III,IV Indiana Compressors, Dryers, Receivers, Location Selection, Piping, Electrical, HVAC, Fire Suppression 2,000 2002
922-3 Computer Based Mechanical & Electrical Training Programs for Air Compressor Facility Operation & Maintenance III Indiana Training Program Development 50 2002
927-1,2 Chrome Line Plating Solution Temperature Control for improvement in yield and quality IV Indiana Piping Design,Equipment Selection, Process Calculations 300 2002
MG-1 Precipitator Penthouse Seal Air System Replacement I,II, IV, V Illinois Site Review, Data Gathering & Review, Report Development 100 2002
VA-Danville  (925) 2300 cfm HVAC Unit & 350 Ton Chiller Upgrade for Buildings 98 & 101 at a VA Hospital - Detailed Design I,III,IV Illinois Power & Control Wiring, HVAC Selection & Installation, Site Preparation, Electrical, HVAC 600 2002
VA-Saginaw (928) Medical Air System Upgrade for a VA Hospital,  including compressor installation & piping modifications - Detailed Design II,III, IV, V Michigan Alarms, Power & Control Wiring, Medical Air Piping, Equipment Installation,  Electrical, HVAC, roof, Fire Detection, Fire Suppression 300 2002
888 QBOP Computer Based Training Program for Propane Facility Operation & Maintenance Departments I, IV Indiana Training Program Development 30 2001
903 Dust Emission Control for Industrial waste recycling plant - Engineering Study IV Indiana Temperature Measurements, Process Review 1,200 2001
905 QBOP Process Safety Administration for a Propane System at a Integrated Steel Mill IV Indiana Data Organization 1,000 2001
917 New 8000 cfm Air Compressor Facility Location for a Tinning Line - Study IV Indiana Facility Location Selection, Utility Tie-Ins, Usage Requirements 1,000 2001
918 UV Light Installation for Coating Line - Detailed Design II,V Illinois Web Path Modifications, Structural Calculations 25 2001
920 Control Valve Relocation & Piping Modifications for a Rolling Mill - Detailed Design II, III Indiana Piping Design, Outage Requirements, Electrical 10 2001
921 New 10,000 sf Coating Facility As-Built Documentation III, IV Illinois Site Measurement & Documentation 10 2001
923 Industrial Facility Effluent Monitoring Station - Detailed Design III, IV Indiana Equipment Selection, Process Review 50 2001
924 QBOP USS-GW - QBOP Propane Facility CBT III, IV Indiana Module Review, Program Modifications 10,000 2001
890-10 Bubbler Tank Design for a Pickling Line Fume Exhaust Upgrade I, III, IV Indiana Tank & Piping Design 50 2001
890-12 OWTP additional engineering services IV Indiana Process Review 2,500 2001
890-13 Engineering Services for Waste Treatment Facility IV, V,  VI Indiana Portable Tank & Pump Selection, Vendor Coordination 2,500 2001
890-14 Fume Exhaust System Engineering Services IV Indiana Process Modification, Data Gathering 2,000 2001
890-15 75" P.L. & OWTP Fume Exhaust Additional Services II, IV Indiana Process Evaluation, Piping Changes 2,000 2001
890-8 66" pickle line fume exhaust additional engineering services II,III, IV Indiana Piping Design, Electrical 1,200 2001
890-9 75" pickle line fume exhaust additional engineering services IV, V Indiana Process Site Review 1,500 2001
903A Gas Cleaning System Upgrade and replacement of scrubber with a 280,000 acfm baghouse - Engineering Study & Conceptual Design III, IV Indiana Baghouse Location, Foundation Design, Electrical Power Requirements 5,600 2001
922-1 Compressed Air, 8000 scfm, 3000 lf, 8" dia.  plant wide system. Investigation for Energy Savings and New Compressor Facility Planning - Engineering Study   Indiana Compressors, Dryers, Receivers, Location Selection, Piping Design 2,000 2001
787 LMF Vacuum Degassing Process - Contact Cooling Water Treatment - Study IV Indiana Report Development, Calculations 30 2000
815 Blast Furnace Supervisor's Welfare Building- Location Study IV Indiana Building Location, Foundation Design,  Electrical, HVAC, roof, Fire Detection, Fire Suppression 500 2000
844 Plant Air System upgrade study for  combined Tin Mill & Sheet Mill   Indiana Equipment Selection & Layout 700 2000
865 Propane Supply System with 21000 gallon tanks, pumps, heat exchangers, vaporizers and piping - Process Safety Management - OSHA Regulated IV Indiana Manual Preparation, Program Facilitator 10,000 2000
869 Q-BOP Propane Supply System with three 7000 gallon tanks, pumps, heat exchangers, vaporizers and piping - Commissioning Plan IV Indiana Manual Development, Checklist Development 35,000 2000
873 Continuous Annealing line deionized water supply for Quench Tank study   Indiana Equipment Location, Process Investigation 600 2000
876 Plant  Wastewater System - Detail Engineering IV Indiana Pipe Routing & Design 250 2000
888 QBOP Propane Facility Training Program CBT, Manual, Classes I, III, IV, V Indiana Manual Development, Training Class Organization 125 2000
891 Conceptual Design of a water softening system for a Rolling Mill IV, V Indiana Equipment Location, Process Development 2,000 2000
892 Hot water system upgrade for a locker room of an industrial facility   Indiana System Review, Equipment Selection 200 2000
893 LTV bof hood cooling system as-builts IV Indiana Drawing Revisions 10 2000
898 DI water System Design , Quench Tank Plant Water Filtration for High purity Uses -    Indiana Equipment Design, Equipment Location 100 2000
899 Conceptual Design for a potable water supply upgrade to a Rolling Mill   Indiana Conceptual Piping Design, Equipment Selection 50 2000
901 Tundish Yard As-Built Modifications   Indiana Drawing Modifications (CAD Based) 10 2000
902 LTV - HVAC Service Water Pit modifications (conc. floor & remote valve actuation)   Indiana Structural Design, Vendor Contact 10 2000
904 Fume Exhaust System Performance Study for Plating Line V Indiana Technology Selection, Scrubber Location, Airflow Calculation 1,000 2000
919 Dust Suppression Sprinkler System for bulk material transfer company, 1000 gpm, 22 poles Study & Design IV, V Illinois Hydraulic Calculations, Troubleshooting, Controls, Piping, Equipment Selection, Electrical, Fire Suppression 1,250 2000
865-1 Q-BOP Propane Facility Fire Protection System - PSM -Design Review, Commissioning support, Prevent. Maintenance I, IV, V Indiana Fire Protection, Fire Suppression 2,000 2000
882-1 Manufacturing  Facility - Web Path and Structural Modifications - Detailed Design   Indiana Structural Design 10 2000
889-01 Caster Refractory Spraying Robot Site prep (rails, hoses, utilities...) for Caster tundish Aisle I, IV, V Indiana Rail Design, Utility Tie-In, Clearance Review 1,000 2000
889-02 Jib crane installation & manual preparation for Caster Tundish Aisle Additional   Indiana Selection of Equipment, Foundation Design 50 2000
890-1 Cleaning & Pickling rinse acid Drain Line Modifications - Detailed Design IV Indiana Mixing Tank Design, Drain Pipe Routing, Conductivity Control 30 2000
890-2 Cleaning & Pickling Rinse Acid Modifications - Treatability Study IV Indiana Stream Sampling, Flow Mixing 50 2000
890-5 Operation & Maintenance Manual Development for two (2) Pickling Lines   Indiana Data Accumulation & Organization 50 2000
897tin Tin mill eyewash stations potable water supply study IV, V Indiana Field Survey, Site Investigation 50 2000
903-1 Sinter Plant Fugitive emissions control with improved hood design and enhanced dust collection system of a plant with   400 lb/hr of dust loading IV Indiana Baghouse Sizing, Flow Determination, Hood Design 800 2000
906bop Natural Gas consumption study for scrap preheating and  facility heating IV Indiana Site Review, Data Gathering, Flow Diagram Development 1,000 2000
VA Heating, Ventilation & Air-conditioning of dedicated Clean and Soiled rooms in a SPD facility with 4000 cfm each outside air - Study & Design II, III, IV, V Tennessee Equipment Selection, Exhaust Duct Routing, Flow Determination, Electrical, HVAC, roof, Fire Detection, Fire Suppression 1,100 2000
810 2000 scfm Compressed air system for BOF Plant - Study and conceptual design   Indiana Compressors, Dryers, Piping Design, Electrical 1,800 1999
846 HVAC Water Supply Upgrade for Caster Building - Detailed Design   Indiana Pipe Routing, HVAC, Fire Suppression 500 1999
851 Caster Maintenance Office Sanitary Lift Station Upgrade - Detailed Design   Indiana Equipment Design, Electrical Design, Pump Selection 2,700 1999
853 Galvanizing Line Air Knife Nitrogen Wiping System Installation - Piping and support design, reducing and flow control stations, Detailed Design IV, V Indiana Valve Stand Design, Pipe Routing, Electrical, Fire Detection, Fire Suppression 750 1999
860 Steam-based Hot Water Supply for 200 persons - Study   Indiana Heat Exchanger Evaluation 400 1999
863 Plant 4,000,000 BTU /Hr Gas-Fired Hot Water Heater Installation - Detailed Design IV, V Indiana Hot Water Heaters, Piping Design, Electrical, HVAC, Fire Detection, Fire Suppression 250 1999
864 Sheet Mill compressor upgrade,  Demolition Plan & Detailed Design IV, V Indiana Equipment Sizing, Equipment Layout, Utility Search 1,100 1999
866 75" Pickle Line Acid Rinse Water Flow Restriction Study IV, V Indiana Piping Layout 20,000 1999
871 Sinter plant air emissions upgrade, improved hood design, breaker end separator upgrade IV, V Indiana Site Walkdown, Process Design, Equipment Modifications 1,000 1999
872 BOF Command Tower Sewage and Mill  Water Lift Stations - Detailed Design IV, V Indiana Lift Stations, Piping Layout, Electrical 200 1999
874 5 stand water conditioning for 300 GPM Shape Control System - Study IV, V Indiana Equipment Selection, Plant Hook Up, Equipment Location, Process Investigation 1,100 1999
875 Construction & Commissioning Assistance for a QBOP Propane Supply System Installation including Scheduling, Construction Review, Expediting, Testing, Factory Acceptance Tests, Commissioning Benchmarks, Operator Interfaces IV, V Indiana Commissioning, checkout and scheduling 2,500 1999
879 Performance Improvement for Air Knives coating plant - Instrument Air conversion to Nitrogen Detailed Design   Indiana Pipe Sizing, Pipe Routing 2,000 1999
880 Vacuum Generating Process, Contact Cooling Water Treatment Study IV, V Indiana Water Sampling, Data Review 1,000 1999
895 Remote Annunciation and Control for Air Compressor Installation - Detailed Design IV, V Indiana Control Wiring, Power Wiring, Electrical 85 1999
896 Caster - Tundish Refractory Robot Spraying Station Installation - Commissioning Assistance IV, V Indiana Commissioning, checkout and scheduling 1,700 1999
882-2 Manufacturing Facility - Adhesive Delivery System - Detailed Design IV, V Indiana Piping Design, Equipment Location, HVAC, Fire Detection 15 1999
897util Plant wide study of Boiler and Cogeneration system for operation and hazards in a 1,500,000 lb/hr steam eight boilers, 150 MWe electricity  system HAZOP study for TurboBlower BoilerHouse IV, V Indiana Report Development, Sitework, Electrical 2,500 1999
903-2 200,000 scfm Gas cleaning system with venturi scrubbers, cyclonic separators and a 2500 gpm circulating water system. -Study IV, V Indiana Site Investigation, Vendor Contacts, Report Preparation, 6000 Hp Motor Review 1,000 1999
804 Compressed Air System Upgrade -   Indiana Location Options, Utility Location 300 1998
808 BOF Dust Transfer, bulk material handling system IV, V Indiana Baghouse Location, Duct Routing & Design, HVAC 125 1998
818 Blast Furnace Spare Parts / Modular Office Building Installation & Site Prep, 2500 sq. ft - Detailed Design   Indiana Building Design, Building Location, Utility Search, Electrical, HVAC, Fire Detection, Fire Suppression 700 1998
823 Galvanizing Line Compressed Air Supply for Air Knives - Screw Compressor Replacement with centrifugal units 3 x 3000 cfm - Study and Detailed Design IV, V Indiana Equipment Selection, Equipment Layout, Piping Design, Electrical 2,000 1998
824 BOF Post combustion System with control and reducing stations for 4000 scfm flow rate - Detailed Design IV, V Indiana Equipment Location, Process Development, Valve Stand Design, Pipe Routing, Electrical 3,000 1998
831 BOF Gas Quenching system enhancement with atomized air dual media spray nozzle of a 100 million BTU/hr, 2000 gpm system - Study IV, V Indiana Nozzle Selection, Nozzle Ring Design 100 1998
834 Waste Stream Dewatering for Electrolytic tinning Line - Detailed Design IV, V Indiana Dewatering Skid Design, Equipment / Material Selection 700 1998
839 Productivity improvement of a BOF by enhancement of auxiliary feed and heat removal system, Review of Gas Cleaning System including furnace operations, hood design and cooling, induced draft fan and auxiliary systems - Study IV, V Ohio Production Improvement 2,500 1998
841 Blast Furnace Cold Blast Mains Nitrogen purging for combustible concentration control ( 0- 3000 scfm, 80 psig, 10 changeovers system) - Study II, IV, V Indiana Valve Stand Location,  800 1998
843 Tin Line Quench Tank Temperature Control System for strip coating quality improvement II, IV, V Indiana Process Investigation,Technology & Equipment Selection 800 1998
845 BOF Hood Cooling Water System review to eliminate production snags - Study I, IV, V Indiana EPA Limits, CO hazards, cooling of furnaces 50 1998
847 Tinning Line chemical section hot water generation as-built documentation IV, V Indiana Equipment Documentation, Flow Diagram Development 5 1998
848 Chrome Plating Line Solution Evaporation System as-built documentation IV, V Indiana Equipment Documentation 30 1998
852 Shower and Locker facility, 1,800 sf,- Location Study II, V Indiana Building Layout, Utility Search, Electrical, HVAC, roof, Fire Detection, Fire Suppression 800 1998
854 1,800 sf Welfare Building Installation for Hot Strip Mill - Detailed Design II Indiana Utility Location, Building Design, Building Location,  Electrical, HVAC, roof, Fire Detection, Fire Suppression 800 1998
859 LMF Vacuum Degassing Process As-Built Documentation   Indiana CO scrubber, steam jet ejectors 1,200 1998
877 6 stand oily wastewater treatment & cost reduction study IV Indiana Process Investigation 500 1998
883 Caster Tundish Handling Clearance Study   Indiana Crane Handling, Logistics design 25 1998
793 LMF Vessel Roof Water Spray Cooling System - Study IV Indiana Cooling Tower 1,250 1997
796 Upgrade Sheet Mill Plant Air Compressors and Distribution System - Instrumentation and Controls, Automatic operation and remote monitoring - Study II, III Indiana Piping, Equipment Layout, Electrical 1,800 1997
800 Energy savings by BOF Scrap Pre-Heating Impact - Natural gas system, lance handling system  IV Indiana Concurrent Furnace Operations 15 1997
801 Continuous Caster - Emergency / Backup Air system for Air Mist Cooling - Study IV Indiana Pipe Routing 1,000 1997
809 Office Building -  Hot Water Recirculating Heating System Upgrade 5 MM BTU/Hr - Detailed Design II, V Indiana Pumps, Piping Design, Electrical, HVAC, roof, Fire Detection 70 1997
813 Fuel Oil Transportation - Truck Loading and Unloading Stations - Study and conceptual design. 200,000 gallon per day  I, IV Indiana Unloading Stations, Truck Movement, Electrical, Fire Detection 700 1997
814 BOF - Flux Handling at Unloading station with provision for a 42,000 cfm Dust Collection System - Study and conceptual design  I, IV, V Indiana Baghouse Selection, HVAC, electrical 600 1997
816 Integrated Steel Facility Fuel Oil Pipeline 3000', 8",  Lakefront to Merchant Mill - Conceptual design and cost estimate preparation II Indiana Piping, Stanchions 2,700 1997
817 Steel Producing Complex- Upgrade Plant Air Distribution System - Study and conceptual design II Indiana Equipment Location, Equipment Selection 100 1997
819 BOF - 1300 gpm Lance Cooling Water System Upgrade - Study IV, V Indiana Pump Upgrade, Pipe Upgrade, Heat Exchanger Upgrade, Electrical 200 1997
821 BOF Gas Cleaning System Draft Monitoring of 500,000 scfm particulate laden gas - Detailed Design IV, V Indiana Pressure Transmitter Selection, Outage Requirements, HVAC 1,000 1997
825 66" Pickle Line acid supply vent line study II, IV, V Indiana Pipe Routing, Pipe Supporting 200 1997
827 LTV-Galv. Line Air Compressor Replacement detailed design II Indiana Demolition Plan, Compressor Layout, Air Piping Tie-In, Electrical, Fire Suppression 1,000 1997
828 Tin Mill 5,000 gal. sulfuric acid tank replacement-detailed design I, II, IV, V Indiana Tank Design, Pipe Material Selection 1,000 1997
829 Tin line 10" steam line installation for chemical treatment section - Detailed Design I,II, IV Indiana Pipe Routing & Supporting 500 1997
850 2400 gpm Slip Stream Filtration, platforms and piping - Detailed Design I, IV, V Indiana Equipment Selection, Pipe Routing 500 1997
791 BOF Steam Injection Nozzle Relocation and Reorientation - Examination of Waste Gas Cleaning System Conditioning and Precipitor performance                  IV, V Indiana Evaporator Chamber 80 1996
792 5 Stand Tandem Mill Hydraulic Oil Cooler Performance Analysis,  Added 500,000 BTU Heat Exchangers - Study IV, V Indiana Process Requirements, Heat Exchanger Location 10 1996
794 Sinter Plant Air Emissions Upgrade, Conversion of Electrostatic Precipitator to Drop-out Chamber Study II, IV, V Indiana Drop-out Box Internals Design, HVAC 700 1996
795 5 Stand Tandem Mill Hydraulic Oil Cooler Performance Analysis,  Added 500,000 BTU Heat Exchangers - Detailed Design IV, V Indiana Heat Exchanger Selection, Piping Layout, Electrical Design 400 1996
797 BOF Hood Cooling Water Expansion/Mixing Tank Developed internal tank modifications to upgrade flow distribution and reduce residence time, and pressure drop to eliminate high-hood pressure aborts.             IV, V Indiana Tank Internals Design 100 1996
798 BOF Hood Cooling System Expansion Tank - design modification with a nitrogen blanket system. Gas Cleaning System review IV, V Indiana Control Valve, Piping, Electrical 100 1996
799 Process Safety Management for Coke Oven Gas Desulfurization Facility, Program Development & Manual Preparation IV, V Indiana Manual Development 10 1996
802 Slag Splash Process at Basic Oxygen Furnace - Detail Engineering relating to nitrogen system II, IV Michigan Piping Layout, Furnace, Lance  20 1996
803 As-Built Documentation for a rolling Mill performance upgrade   Indiana Drawing Modifications (CAD Based) 50 1996
806 Steel Mill Shops process sewer upgrade oil separation pit Detailed Design   Indiana Separation Pit Design 2,500 1996
830 BOF-Post Combustion Commissioning Assistance I, IV Indiana  Check out, Checklist Development, Troubleshooting 300 1996
787A LMF Cooling Tower,  Performance Upgrade - Study                                        I, IV Indiana Cooling load, Fan, Fill, Distribution piping 300 1996