| EnerTronics Engineering Corp. |
| Project Listings:
Period 1995-2011 |
| Hazard Abatement |
| Project
Number |
Project Title |
Hazard / Abatement |
Location |
Hazard Risk Considerations |
Est. Project Cost |
Year Completed |
| 1049 |
BOF Hood Cooling Engineering,
360 Million BTU/Hr Cooling System upgrade including fan, VFD, piping and
controls Engineering and Equipment Design |
I,III,IV,V |
Indiana |
Fall Protection: Accessibility
platforms, non-slip gratings, safety toe-plates, handrails Electrical: temrminations, ANSI enclosures,
and explosion proof ratings |
2,000 |
2010 |
| 1035 |
GI 8 East Upgrade at Richard L
Roudebush VAMC Hospital, Indianapolis |
I, II, III, IV, V |
Indiana |
Fall protection, electrical and
ergonomic issues related to the design of a 10,000 sq ft GI clinic in a 10
story hospital. Ergonomics included design of manual cleaning and
sterilization stations with comfortable working access and posture for a wide range of healthcare
workers. Hygiene including "hands-free" operation of sinks and
toilet facilities. Stainless steel fixtures and materials for easy cleaning.
Included adjustable sinks heights, pass through windows with access, heavy
patient load considrrations. Fall protection included platforms of Air
Handling Unit at roof top. . |
2,000 |
2011 |
| 1037 |
Building 6 Renovation at Aleda E
Lutz VAMC Saginaw, Michigan |
I, II, III, IV, V |
Michigan |
Fall
protection, electrical and ergonomic issues related to the design of
mechanical systems. Hygiene including
"hands-free" operation of sinks and toilet facilities for a
converted boilerhouse. |
4,500 |
2011 |
| 1046 |
Chlorine Monitoring |
III,IV |
Indiana |
Review, make recommendations and
equipment selection for the customers chlorine gas hazard monitoring system.
To include additional monitoring devices and communication to a central
notification system and the utilties dispatch and fire department dispatch
center. Intergrate the two systems in to the plants emergency response
system. |
100 |
2011 |
| 1043 |
Chlorine Process Hazard
Analysis (PHA) |
III,IV |
Indiana |
29
CFR 1910.119 OSHA PSM Process Hazard Analysis. Safe handling of 2-ton
chlorine cylinder with a catastrophic risk radius of 1.3 mile. Mitigation
strategies with alrams, training, operating procedures and additional
handling devices. |
500 |
2010 |
| 1042 |
Chlorine P and I D |
III,IV,V |
Indiana |
Process
Safety Management to update and generate nine chlorine site facility process
and instrumentation schematics as well as locations for safety equipment and
functioning. Installation review, operations analysis. Liquid Chlorine used:
evaporators, chlorinators, eductors, process water, solution water. Chlorine
Gas used: chlorinators, eductors, process water, solution water |
30 |
2010 |
| 1041 |
Chlorine PSM Compliance
Audit / Assessment |
I,III,IV,V |
Indiana |
Review and update of the
costumers PSM program, questionaire and operating procedures. |
15 |
2011 |
| 1040 |
BOF - Caster Project Management |
I,II, III,IV |
Indiana |
Fall protection, electrical and
ergonomic issues related to the design of Material Handling system related to
transfer of raw material at 200 ton / hour.
Included review of load stations, maintenance platforms and accessibility requirements. |
25,000 |
2011 |
| USGS |
DOI- US Geological Survey -
LMERS - National Park Service |
II, V |
Indiana |
The feasibility study required
assessment of fall protection features for conversion. Ergonomics issues
related to laboratory design, work stations and handling procedures for a a
Class III Lab.. |
50 |
2011 |
| 1022 |
Security Upgrade - Outpatient
Pharmacy and Agent Cashier |
II,III, IV |
Illinois |
Upgrade security systems and
additional features to include cameras, windows, reflected ceiling relocating
and wall relocation |
600 |
2010 |
| 1039 |
LMF Engineering, piping and
controls Engineering and Equipment Design |
I, II, IV,V |
Indiana |
LMF Hot Well water system
drainage study, engineering design |
2,000 |
2010 |
| 1034 |
Consolidate Scope Sterilization
at Richard L Roudebush VAMC Hospital, Indianapolis |
II, III, V |
Indiana |
Ergonomic assement and
mitigation included design of sterilization stations, pass through windows,
height of sinks, contamination challenges combined with weight and ergonomics
considerations |
500 |
2010 |
| 1044 |
BOF - Caster Project Management
- Ergonomically designed trolly |
I,III,IV,V |
Indiana |
Ergonomics: Assessment and
implenetation design of manual-trolley around hazardous molten steel in
limited confined space. Bending and
turning stresses, load distribution to permit low center of gravity and
prevention of flipping hazard. |
30,000 |
2010 |
| 1032 |
Storm Sewer
Drainage System for BOF at Steel Mill |
|
Indiana |
Provide Design Concept drawings
to include sewer manholes, drain piping and perforated french drain piping to
take care of constant flooding issues between the BOF and Caster facilities. |
250 |
In progress |
| 981 |
Process Safety Management - Propane System Coordinator |
I,III,IV,V |
Indiana |
Maintenance
report keeping, equipment changeovers, HAZOP Training, |
16,000 |
2009 |
| Energy
FAA |
Energy Audit for FAA facilities
- Southern Region |
I, II, III, VI |
Florida, Georgia, North Carolina,
Tennessee |
Provide Analysis on FAA
facilities for energy reduction and conservation. Recommend Energy
Conservation Measures related to light occupancy changes, operation of
chillers, Air Handling Unit modifications, Pump modifications. Cooling tower
operations |
120 |
2009 |
| 1030 |
Electrical Upgrade - Buildings
58, 98, 104 |
III, IV |
Illinois |
Hazards
asseemment and mitigation included existing access and electrical issues,
ground and fault protection issues and mitigation strategies by coordination
studies, fencing and proper classification of equipment installation. |
1,100 |
2009 |
| 1031 |
Structural Evaluation and
Analysis Building 103 |
III, IV |
Illinois |
Electrical hazard assessment
after a fire. Provided evaluation and analysis of the structural integrity
and make recommendations in the form of a report to the VA for Building 103,
Nursing Unit No. 4 Mechanical Room which was damaged when the electrical transformer
outside the south end of the building caught fire. Inspection included
roofing and insulation, wall and roof framing and review of the structural
drawings |
100 |
2009 |
| 997-05 |
BOF Alloy Conveyor Storage
Building - Concept |
I,III,IV,V,VI |
Indiana |
New alloy conveying system for
BOF. New storage building for alloy system |
2,000 |
In progress |
| 1031 |
PHA
Analysis Sessions for Co-Generation Plant under construction |
I,III,IV,V |
Illinois |
Fall
protection assessment included valves access and platforms, electrical
hazards during maintenance and operation and ergonomical considerations for
equipment maintenance and removal. and piping review, |
18,500 |
2009 |
| 1033 |
Emergency Department addition to
building 58 |
II, III, V |
Illinois |
Electrical and ergonomic issues
related to the design of a 9,000 sq ft Emergency Department. Ergonomics
issues were combined with security consideration during late hours and
included design of manual transfer of patients from the ambulances, heavy
patient load considrations and lifts. Hygiene included fixtures and sink
"hands-free". |
3,000 |
2009 |
| 990-05 |
BOF Stack Replacement and
Upgrade - Engineering detail design |
I,III,IV,V |
Indiana |
New stack shell design, access
platforms, ladders, Gas flow measurements, electrical and lighting, lifeline
and fall protection anchors |
1,500 |
2009 |
| ABE-01 |
Columbarium Expansion - Abraham
Lincoln National Cemetery |
II |
Illinois |
Hazard assessement and abatement
included falling and slipping hazards around adjoining creek, cleanable, yet
non slip walking services. Height of niches for access. |
2100 |
2009 |
| 1021 |
SPD Suite - HVAC and Pure Water
System Upgrade |
II,III,V |
Illinois |
Air borne Contamination
Control: Upgrade of HVAC, Operational
objectives with Energy cost sensitive approach. Ventilation, heating system,
chilled water system. Pure Water system: RO unit, Circulation system |
400 |
2008 |
| 1020 |
New Storage Building with
multiple truck bays including electricity, lighting and heating. New Soil Pit
design to replace for ground maintenance soil storage at Cemeteries
(Design-Build) |
II,III,IV,V |
Kentucky |
Site layout, sewers,
foundations, block framing, overhead doors, Electrical, fire hydrant, roof,
Fire Detection |
420 |
2008 |
| 997 |
BOF Alloy Feed Conveying System
- Engineering Study Design. Bin sizing, equipment specifications and Request
for Proposal |
II,III, V |
Indiana |
Site Utilities, Equipment
Layout, Furnace chutes, structural floor layout, electrical, controls, weigh
belt feeders, alloy feed receipt |
21,000 |
2008 |
| 1014 |
Fuel Loading Station -
Engineering Services (Detailed Design |
I,II,IV, |
Indiana |
Assessment and mitigation fuel
loading stations and loading
considerations including fall protection and electrical ground safety. |
750 |
2008 |
| 1015 |
Engineering Services for Natural
Gas Mixing Station to supply in the case of an emergency to Coke Oven Gas
Main Pipe Line - Design and installation |
I,IV |
Indiana |
Falll protection, mixing station
building, ventilation, Natural Gas, Coke Oven Gas, steam tracing relocation,
condensate relocation |
1,000 |
2008 |
| 1017 |
Engineering
Services to provide ETRAINING for operators and maintenance personnel at LMF
Water Treatment Plant |
I,III,IV |
Indiana |
Training
courseware design and implementation.for operations and maintenance. |
50 |
2008 |
| 1023 |
PHA Analysis Sessions
for Co-Generation Plant, |
I,III,IV,V |
Illinois |
Hazard
Analysis, risk analysis, Energy usage review and reduction, new Power Plant facility design process and
piping review, |
15,000 |
2008 |
| 1016 |
BOF Hood Cooling Engineering,
360 Million BTU/Hr Cooling System upgrade including fan, VFD, piping and
controls Study and Equipment Recommendations |
I,III,IV,V |
Indiana |
Hood Cooling water system
monitoring, heat exchanger fans, Air humidity and speed recording, BOF
Furnace consumption |
2,000 |
2007 |
| 990-01 |
Electrical Upgrade, NEC
Violations, 5 hospital buildings and complex, 200,000 sq ft area |
III,IV |
Illinois |
Hazard mitigation per NEC rules
compliance. Mitigation strategies included: Electrical conduit overfill, new
panel, conduits, clearances, tap violations, grounding procedure, support of
electrical equipment and heat removal
issues. |
500 |
2008 |
| 1013 |
Engineering Study and Equipment
Recommendations for Pickle Line Strip Surface Inspection System |
I,IV,V |
Indiana |
Pickle Line existing utilities
field and drawing surveys, piping modifications, equipment modifications new
equipment installation |
700 |
2006 |
| 1012 |
Engineering Study and
Recommendation for Pickle Line Fume Exhaust System Upgrade and Replacement -
Environmental Controls |
I,IV,V |
Indiana |
Pickle Line existing utilities
field and drawing surveys, piping modifications, equipment installation,
demolition |
2,500 |
2006 |
| 996 |
Air Compressor Upgrade
Engineering Study, Design and Installation |
III,IV |
Indiana |
Site Utilities, Water , natural
gas, sewers, foundation pad, electrical, demolition, Air Reservoir tanks,
piping, silencer |
2,500 |
2006 |
| GAF-01 |
GAF
piping and valve stations replacement and upgrade - Engineering study and
piping installation design |
IV, V |
Indiana |
piping design, new pump
installation, pipe supports, steam piping, condensate piping, liquid asphalt
piping |
400 |
2006 |
| 991-01 |
New Storage Building with
multiple truck bays including a washbay, site utilities, natural gas,
electricity, water, sanitary and storm sewers ( Design-Build) |
II,III,IV,V |
Illinois |
Site Utilities, Water,natural
gas, sewers, foundation, framing, brick exteriors, insulated, Electrical, HVAC, roof, Fire Detection |
400 |
2006 |
| GAF-02 |
GAF Materials - Engineering
Construction Management |
IV, V |
Indiana |
Assessment and mitigation of
tank car loading considerations including fall protection and electrical
ground safety. |
400 |
2008 |
| 976 |
Gas Cleaning System review for
damper operations and furnace control for two-furnace operations for
increased productivity |
I, III, IV, V |
Indiana |
Scrubber, Venturi, Waste Water
Treatment,Electrical, HVAC, CO Detection and Suppression, |
250 |
2006 |
| 992 |
BOP PHA Gas Cleaning Engineering
Study |
I,III,IV,V |
Indiana |
Duct layout, Furnaces, Water
sprays, Heat analysis, Safety concerns, Maintenance recommendations |
20 |
2006 |
| 989-01 |
BP Propylene Facility -
Engineering Services |
I,II, IV, V |
Indiana |
Tank - decompression and
cleaning |
15 |
2006 |
| 990-01-02 |
BOF Stack Replacement and
Upgrade - Study design |
I,III,IV,V |
Indiana |
Foundation and structural
assessments, current gas flume assessment, new stack reinforcement design,
access platforms, ladders and stairs, Gas flow measurements |
1,000 |
2006 |
| 975 |
Engineering study that surveyed
and identified savings in complex
of 400,000 lb/hr of steam system with
10,000 ft of steam piping. |
IV, V |
Indiana |
Site Investigation, Survey
Documentation, Report Development |
200 |
2005 |
| 976 |
Commissioning Services for a
Light Oil Loadout Station Upgrade, including new operator panel, flowmeter
& vapor recovery system |
I, III, IV, V |
Illinois |
Checklist Development, Operator
Training, Troubleshooting, Electrical, HVAC, Fire Detection, Fire Suppression |
800 |
2005 |
| 978 |
New Boilerhouse Utility Piping,
Four(4) 150,000 lb/hr of Steam at 900 psig including coke oven gas, natural
gas, instrument air (IA), nitrogen (N2), potable water & service water
with supports & tie-in locations - Detailed Design |
IV, V |
Indiana |
Process Tie-In, N2 / IA
Switchover Station Design, Multi-Team Coordination |
25,000 |
2005 |
| 960-04 |
2500 GPM Emergency Water System
for an industrial plant, including tie-in into existing water supply, pumping
& recirculation piping, pump controls & fuel oil tank conversion to
water service - Detailed Design |
I, III, IV, V |
Indiana |
Pump Selection, Control Scheme
Development, Tank Modifications, Piping Design |
1,000 |
2005 |
| 963-01 |
Etraining System for Process
Heater and Gas Cleaning Systems at a Sinter Plant, modules |
I, III, IV, V |
Indiana |
Process Review, Site Walkdown,
Module Development |
120 |
2005 |
| 966-2 |
Two(2) 39,000 cfm Fume Exhaust
Systems for Process Line, including scrubber & fan specifications, hood
& ductwork designs - Detailed Design |
I, III, IV, V |
Indiana |
Equipment Layout, Hood &
Duct Design, Lifting Mechanism & Building Designs, Electrical, HVAC, Fire
Detection, Fire Suppression |
1,200 |
2005 |
| 975A |
Pre Carbon Facility - Fuel
Change over - COG Distribution Analysis, Suitability Review and Facility
Definition for six(6) 60 MM BTU/HR Coke Oven Gas Trains. |
I, II, V |
Indiana |
Coke Oven Gas Piping, Tie-In
Locations, Energy Savings Evaluation, Electrical, HVAC, roof, Fire Detection,
Fire Suppression |
2,500 |
2005 |
| 976-02 |
Engineering Services for new
electrically driven, 15 HP pumps with platform & piping for a chemical
loadout station - Detailed Design |
I, III, IV |
Illinois |
Structural Design, Pump
Location, Light Oil Piping Design, Electrical |
800 |
2005 |
| 977-02A |
New Boilerhouse Desuperheated
Water Generation, including reverse
osmosis skids, 1st Pass 1000 gpm, 2nd pass 100 gpm, tank, & transfer pumps, deaerator with
controls & interconnecting piping - Detailed Design |
I, III, IV, V |
Indiana |
Foundations, Space Utilization,
Control Scheme, Piping Installation, Electrical |
1,200 |
2005 |
| 984-01 |
Cross Country Oil Line system,
4000 ft, steam heated |
I, III, IV |
Indiana |
Flexibility, loops, control
system, multiple users |
2,000 |
2005 |
| 960 |
Engineering Study and evaluation
of a 110,000 GPM Cooling Water System, including system replacement
scenarios & Emergency Pumping
System |
|
Indiana |
Pump
& Driver Selection, |
10,000 |
2004 |
| 972 |
Feasibility Study for a heating
station roof conversion from an open loop cooling system to a closed loop
cooling, 100 MM BTU/hr system |
I, III, IV |
Indiana |
Envelope Determination, Existing
Utility Evaluation, Calculations, Electrical, HVAC, roof, Fire Suppression |
1,000 |
2004 |
| 956-2 |
Chemical Loadout Station Vapor
Recovery Upgrade, including vapor recovery, plc controls, utility piping
& loadout platform - Detailed Design |
III, IV, V |
Illinois |
Valve Station Design, Pipe
Routing, Structural Platform Design |
800 |
2004 |
| 959-1 |
Engineering Study for new air
compressor facility at a Pickling Line, including site walkdowns, drawing
research and flow measurements |
IV, V |
Indiana |
Compressor Selection, Equipment
Location Scenarios, System Evaluation |
700 |
2004 |
| 959-2 |
New Air Compressor Facility for
a Pickling Line, including 2 x 2000 cfm compressor station layout, selection, control scheme development and
piping layout - Detailed Design |
I, III,IV |
Indiana |
Structural Base Design, Piping
& Support Design, Power Tie-In Location, Electrical, Fire Detection |
700 |
2004 |
| 960-02 |
Engineering Study and evaluation
of a 100,000 gpm Plant Water System, including taking and analyzing flow
measurements |
|
Indiana |
Plant Water System Walkdown,
Flow Measurements, Piping Replacement |
10,000 |
2004 |
| 965-1
& 965-2 |
Etraining system for Hot Strip
Mill Operations & Maintenance |
IV, V |
Indiana |
Module Development, Process
Review, |
100 |
2004 |
| 966-1 |
Two (2) 39,000 cfm Fume Exhaust
System for Electr Tinning Lines, including scrubber & fan specifications,
hood & ductwork designs - Conceptual Design Study |
III, IV, V |
Indiana |
Equipment Location Scenarios,
Utility Tie-In Determination, Duct Routing Selection, Electrical, HVAC, Fire
Detection, Fire Suppression |
30 |
2004 |
| 970-01 |
Process Safety Management &
Training Services for a chemical loadout station upgrade |
I, II, V |
Illinois |
Training Manual Development, PSM
Plan Modification |
80 |
2004 |
| QBOP-1 |
Training System update for a
Q-Bop Propane System, OSHA required |
IV |
Indiana |
Module Update |
100 |
2004 |
| 945 |
Gas Cleaning Stack Performance
improvement, review and recommendations for the gas cleaning system |
I,IV |
Pennsylvania |
Process Review, Report
Development |
2,000 |
2003 |
| 946 |
Chrome Plating Facility 2000 cfm
Fume Exhaust Upgrade, including, ductwork design, plating solution
evaporation system & storage tank design - Detailed Design |
I,II,III |
Indiana |
Tank Design, Pipe Mat'l
Selection, Equipment Selection, Platform Design, HVAC, Electrical |
1,200 |
2003 |
| 947 |
Galv Line Compressed Air Knife
Study |
I, IV |
Indiana |
Process Evaluation, Piping
Modifications |
3,000 |
2003 |
| 948 |
Computer Based Training for 2000
scfm Fume Exhaust System Upgrade at a Chrome Plating Facility |
I, III, IV |
Indiana |
Graphic Design, Module
Development, Classroom Training |
1,000 |
2003 |
| 950 |
Drawing Revisions for power
generation facility |
III |
Illinois |
Electronic Document Management,
CAD Work |
10,000 |
2003 |
| 952 |
PSM Administration for a propane
system at Q-BOP |
I,IV,V |
Indiana |
Classroom Training Sessions,
Audit Performance |
10,000 |
2003 |
| 953 |
Engineering Study of Hood
Cooling Water system for a two (2) molten 285 Ton Furnaces |
I,II |
Indiana |
Data Gathering & Evaluation,
Report Development |
2,000 |
2003 |
| 927A |
Oxygen System Upgrade for a
Building Including new oxygen control stations, piping, alarms & controls
- Detailed Design |
II,III,IV |
Illinois |
Alarms, Power & Control
Wiring, Oxygen Piping, Site Preparation, Electrical, HVAC, Fire Detection |
500 |
2003 |
| 956-1 |
Conceptual Study for a Chemical
Loadout Station Vapor Recovery Upgrade, including location selection, tie-ins
for new utilities and Control Panel Location |
I,II |
Illinois |
Location Options, Utiility
Tie-Ins, Electrical |
800 |
2003 |
| 929 |
USS-GW Q-BOP Propane Facility
PSM Administration 2002 |
I, III, IV |
Indiana |
Audit Performance |
10,000 |
2002 |
| 930 |
As-Built Documentation |
III |
Illinois |
CAD Based Drawing Modifications,
Electrical |
10 |
2002 |
| 937 |
Plant wide 4000 scfm, 3000
linear feet Compressed Air System
Demand Management & Leakage Reduction Surveys |
IV |
Indiana |
Field Survey, Piping
Modifications, Operational Efficiency Improvement |
2,500 |
2002 |
| 942 |
Rewinder - Rewind End Upgrade
& As-Built Documentation; Aluminum Core Structural Analysis |
IV, V |
Indiana |
Stress Calculations, Equipment
Installation, CAD Drawing Development |
100 |
2002 |
| 944 |
As-Built Drawing Documentation
for a power generation facility |
III |
Illinois |
CAD Work, Drawing Management |
10 |
2002 |
| 922-2 |
Compressor Facility, Including
Compressors (2000 cfm x 4), Dryer, Receivers (2 x 15,000 gal.), Piping
Modifications & Control Systems - Detailed Design |
I, III,IV |
Indiana |
Compressors, Dryers, Receivers,
Location Selection, Piping, Electrical, HVAC, Fire Suppression |
2,000 |
2002 |
| 922-3 |
Computer Based Mechanical &
Electrical Training Programs for Air Compressor Facility Operation &
Maintenance |
III |
Indiana |
Training Program Development |
50 |
2002 |
| 927-1,2 |
Chrome Line Plating Solution
Temperature Control for improvement in yield and quality |
IV |
Indiana |
Piping Design,Equipment
Selection, Process Calculations |
300 |
2002 |
| MG-1 |
Precipitator Penthouse Seal Air
System Replacement |
I,II, IV, V |
Illinois |
Site Review, Data Gathering
& Review, Report Development |
100 |
2002 |
| VA-Danville (925) |
2300 cfm HVAC Unit & 350 Ton
Chiller Upgrade for Buildings 98 & 101 at a VA Hospital - Detailed Design |
I,III,IV |
Illinois |
Power & Control Wiring, HVAC
Selection & Installation, Site Preparation, Electrical, HVAC |
600 |
2002 |
| VA-Saginaw
(928) |
Medical Air System Upgrade for a
VA Hospital, including compressor
installation & piping modifications - Detailed Design |
II,III, IV, V |
Michigan |
Alarms, Power & Control
Wiring, Medical Air Piping, Equipment Installation, Electrical, HVAC, roof, Fire Detection,
Fire Suppression |
300 |
2002 |
| 888 |
QBOP Computer Based Training
Program for Propane Facility Operation & Maintenance Departments |
I, IV |
Indiana |
Training Program Development |
30 |
2001 |
| 903 |
Dust Emission Control for
Industrial waste recycling plant - Engineering Study |
IV |
Indiana |
Temperature Measurements,
Process Review |
1,200 |
2001 |
| 905 |
QBOP Process Safety
Administration for a Propane System at a Integrated Steel Mill |
IV |
Indiana |
Data Organization |
1,000 |
2001 |
| 917 |
New 8000 cfm Air Compressor
Facility Location for a Tinning Line - Study |
IV |
Indiana |
Facility Location Selection,
Utility Tie-Ins, Usage Requirements |
1,000 |
2001 |
| 918 |
UV Light Installation for
Coating Line - Detailed Design |
II,V |
Illinois |
Web Path Modifications,
Structural Calculations |
25 |
2001 |
| 920 |
Control Valve Relocation &
Piping Modifications for a Rolling Mill - Detailed Design |
II, III |
Indiana |
Piping Design, Outage
Requirements, Electrical |
10 |
2001 |
| 921 |
New 10,000 sf Coating Facility
As-Built Documentation |
III, IV |
Illinois |
Site Measurement &
Documentation |
10 |
2001 |
| 923 |
Industrial Facility Effluent
Monitoring Station - Detailed Design |
III, IV |
Indiana |
Equipment Selection, Process
Review |
50 |
2001 |
| 924 |
QBOP USS-GW - QBOP Propane
Facility CBT |
III, IV |
Indiana |
Module Review, Program
Modifications |
10,000 |
2001 |
| 890-10 |
Bubbler Tank Design for a
Pickling Line Fume Exhaust Upgrade |
I, III, IV |
Indiana |
Tank & Piping Design |
50 |
2001 |
| 890-12 |
OWTP additional engineering
services |
IV |
Indiana |
Process Review |
2,500 |
2001 |
| 890-13 |
Engineering Services for Waste
Treatment Facility |
IV, V, VI |
Indiana |
Portable Tank & Pump
Selection, Vendor Coordination |
2,500 |
2001 |
| 890-14 |
Fume Exhaust System Engineering
Services |
IV |
Indiana |
Process Modification, Data
Gathering |
2,000 |
2001 |
| 890-15 |
75" P.L. & OWTP Fume
Exhaust Additional Services |
II, IV |
Indiana |
Process Evaluation, Piping
Changes |
2,000 |
2001 |
| 890-8 |
66" pickle line fume
exhaust additional engineering services |
II,III, IV |
Indiana |
Piping Design, Electrical |
1,200 |
2001 |
| 890-9 |
75" pickle line fume
exhaust additional engineering services |
IV, V |
Indiana |
Process Site Review |
1,500 |
2001 |
| 903A |
Gas Cleaning System Upgrade and
replacement of scrubber with a 280,000 acfm baghouse - Engineering Study
& Conceptual Design |
III, IV |
Indiana |
Baghouse Location, Foundation
Design, Electrical Power Requirements |
5,600 |
2001 |
| 922-1 |
Compressed Air, 8000 scfm, 3000
lf, 8" dia. plant wide system.
Investigation for Energy Savings and New Compressor Facility Planning -
Engineering Study |
|
Indiana |
Compressors, Dryers, Receivers,
Location Selection, Piping Design |
2,000 |
2001 |
| 787 |
LMF Vacuum Degassing Process -
Contact Cooling Water Treatment - Study |
IV |
Indiana |
Report Development, Calculations |
30 |
2000 |
| 815 |
Blast Furnace Supervisor's
Welfare Building- Location Study |
IV |
Indiana |
Building Location, Foundation
Design, Electrical, HVAC, roof, Fire
Detection, Fire Suppression |
500 |
2000 |
| 844 |
Plant Air System upgrade study
for combined Tin Mill & Sheet Mill |
|
Indiana |
Equipment Selection & Layout |
700 |
2000 |
| 865 |
Propane Supply System with 21000
gallon tanks, pumps, heat exchangers, vaporizers and piping - Process Safety
Management - OSHA Regulated |
IV |
Indiana |
Manual Preparation, Program
Facilitator |
10,000 |
2000 |
| 869 |
Q-BOP Propane Supply System with
three 7000 gallon tanks, pumps, heat exchangers, vaporizers and piping -
Commissioning Plan |
IV |
Indiana |
Manual Development, Checklist
Development |
35,000 |
2000 |
| 873 |
Continuous Annealing line
deionized water supply for Quench Tank study |
|
Indiana |
Equipment Location, Process
Investigation |
600 |
2000 |
| 876 |
Plant Wastewater System - Detail Engineering |
IV |
Indiana |
Pipe Routing & Design |
250 |
2000 |
| 888 |
QBOP Propane Facility Training
Program CBT, Manual, Classes |
I, III, IV, V |
Indiana |
Manual Development, Training
Class Organization |
125 |
2000 |
| 891 |
Conceptual Design of a water
softening system for a Rolling Mill |
IV, V |
Indiana |
Equipment Location, Process
Development |
2,000 |
2000 |
| 892 |
Hot water system upgrade for a
locker room of an industrial facility |
|
Indiana |
System Review, Equipment
Selection |
200 |
2000 |
| 893 |
LTV bof hood cooling system
as-builts |
IV |
Indiana |
Drawing Revisions |
10 |
2000 |
| 898 |
DI
water System Design , Quench Tank Plant Water Filtration for High purity Uses
- |
|
Indiana |
Equipment Design, Equipment
Location |
100 |
2000 |
| 899 |
Conceptual Design for a potable
water supply upgrade to a Rolling Mill |
|
Indiana |
Conceptual Piping Design,
Equipment Selection |
50 |
2000 |
| 901 |
Tundish Yard As-Built
Modifications |
|
Indiana |
Drawing Modifications (CAD
Based) |
10 |
2000 |
| 902 |
LTV - HVAC Service Water Pit
modifications (conc. floor & remote valve actuation) |
|
Indiana |
Structural Design, Vendor
Contact |
10 |
2000 |
| 904 |
Fume Exhaust System Performance
Study for Plating Line |
V |
Indiana |
Technology Selection, Scrubber
Location, Airflow Calculation |
1,000 |
2000 |
| 919 |
Dust Suppression Sprinkler
System for bulk material transfer company, 1000 gpm, 22 poles Study &
Design |
IV, V |
Illinois |
Hydraulic Calculations,
Troubleshooting, Controls, Piping, Equipment Selection, Electrical, Fire
Suppression |
1,250 |
2000 |
| 865-1 |
Q-BOP Propane Facility Fire
Protection System - PSM -Design Review, Commissioning support, Prevent.
Maintenance |
I, IV, V |
Indiana |
Fire Protection, Fire
Suppression |
2,000 |
2000 |
| 882-1 |
Manufacturing Facility - Web Path and Structural
Modifications - Detailed Design |
|
Indiana |
Structural Design |
10 |
2000 |
| 889-01 |
Caster Refractory Spraying Robot
Site prep (rails, hoses, utilities...) for Caster tundish Aisle |
I, IV, V |
Indiana |
Rail Design, Utility Tie-In,
Clearance Review |
1,000 |
2000 |
| 889-02 |
Jib crane installation &
manual preparation for Caster Tundish Aisle Additional |
|
Indiana |
Selection of Equipment,
Foundation Design |
50 |
2000 |
| 890-1 |
Cleaning & Pickling rinse
acid Drain Line Modifications - Detailed Design |
IV |
Indiana |
Mixing Tank Design, Drain Pipe
Routing, Conductivity Control |
30 |
2000 |
| 890-2 |
Cleaning & Pickling Rinse
Acid Modifications - Treatability Study |
IV |
Indiana |
Stream Sampling, Flow Mixing |
50 |
2000 |
| 890-5 |
Operation & Maintenance
Manual Development for two (2) Pickling Lines |
|
Indiana |
Data Accumulation &
Organization |
50 |
2000 |
| 897tin |
Tin mill eyewash stations
potable water supply study |
IV, V |
Indiana |
Field Survey, Site Investigation |
50 |
2000 |
| 903-1 |
Sinter Plant Fugitive emissions
control with improved hood design and enhanced dust collection system of a
plant with 400 lb/hr of dust loading |
IV |
Indiana |
Baghouse Sizing, Flow
Determination, Hood Design |
800 |
2000 |
| 906bop |
Natural Gas consumption study
for scrap preheating and facility
heating |
IV |
Indiana |
Site Review, Data Gathering,
Flow Diagram Development |
1,000 |
2000 |
| VA |
Heating, Ventilation &
Air-conditioning of dedicated Clean and Soiled rooms in a SPD facility with
4000 cfm each outside air - Study & Design |
II, III, IV, V |
Tennessee |
Equipment Selection, Exhaust
Duct Routing, Flow Determination, Electrical, HVAC, roof, Fire Detection,
Fire Suppression |
1,100 |
2000 |
| 810 |
2000 scfm Compressed air system
for BOF Plant - Study and conceptual design |
|
Indiana |
Compressors, Dryers, Piping
Design, Electrical |
1,800 |
1999 |
| 846 |
HVAC Water Supply Upgrade for
Caster Building - Detailed Design |
|
Indiana |
Pipe Routing, HVAC, Fire
Suppression |
500 |
1999 |
| 851 |
Caster Maintenance Office
Sanitary Lift Station Upgrade - Detailed Design |
|
Indiana |
Equipment Design, Electrical
Design, Pump Selection |
2,700 |
1999 |
| 853 |
Galvanizing Line Air Knife
Nitrogen Wiping System Installation - Piping and support design, reducing and
flow control stations, Detailed Design |
IV, V |
Indiana |
Valve Stand Design, Pipe
Routing, Electrical, Fire Detection, Fire Suppression |
750 |
1999 |
| 860 |
Steam-based Hot Water Supply for
200 persons - Study |
|
Indiana |
Heat Exchanger Evaluation |
400 |
1999 |
| 863 |
Plant 4,000,000 BTU /Hr
Gas-Fired Hot Water Heater Installation - Detailed Design |
IV, V |
Indiana |
Hot Water Heaters, Piping
Design, Electrical, HVAC, Fire Detection, Fire Suppression |
250 |
1999 |
| 864 |
Sheet Mill compressor
upgrade, Demolition Plan &
Detailed Design |
IV, V |
Indiana |
Equipment Sizing, Equipment
Layout, Utility Search |
1,100 |
1999 |
| 866 |
75" Pickle Line Acid Rinse
Water Flow Restriction Study |
IV, V |
Indiana |
Piping Layout |
20,000 |
1999 |
| 871 |
Sinter plant air emissions
upgrade, improved hood design, breaker end separator upgrade |
IV, V |
Indiana |
Site Walkdown, Process Design,
Equipment Modifications |
1,000 |
1999 |
| 872 |
BOF Command Tower Sewage and
Mill Water Lift Stations - Detailed
Design |
IV, V |
Indiana |
Lift Stations, Piping Layout,
Electrical |
200 |
1999 |
| 874 |
5 stand water conditioning for
300 GPM Shape Control System - Study |
IV, V |
Indiana |
Equipment Selection, Plant Hook
Up, Equipment Location, Process Investigation |
1,100 |
1999 |
| 875 |
Construction & Commissioning
Assistance for a QBOP Propane Supply System Installation including
Scheduling, Construction Review, Expediting, Testing, Factory Acceptance
Tests, Commissioning Benchmarks, Operator Interfaces |
IV, V |
Indiana |
Commissioning, checkout and
scheduling |
2,500 |
1999 |
| 879 |
Performance Improvement for Air
Knives coating plant - Instrument Air conversion to Nitrogen Detailed Design |
|
Indiana |
Pipe Sizing, Pipe Routing |
2,000 |
1999 |
| 880 |
Vacuum Generating Process,
Contact Cooling Water Treatment Study |
IV, V |
Indiana |
Water Sampling, Data Review |
1,000 |
1999 |
| 895 |
Remote Annunciation and Control
for Air Compressor Installation - Detailed Design |
IV, V |
Indiana |
Control Wiring, Power Wiring,
Electrical |
85 |
1999 |
| 896 |
Caster - Tundish Refractory
Robot Spraying Station Installation - Commissioning Assistance |
IV, V |
Indiana |
Commissioning, checkout and
scheduling |
1,700 |
1999 |
| 882-2 |
Manufacturing Facility -
Adhesive Delivery System - Detailed Design |
IV, V |
Indiana |
Piping Design, Equipment
Location, HVAC, Fire Detection |
15 |
1999 |
| 897util |
Plant wide study of Boiler and
Cogeneration system for operation and hazards in a 1,500,000 lb/hr steam
eight boilers, 150 MWe electricity
system HAZOP study for TurboBlower BoilerHouse |
IV, V |
Indiana |
Report Development, Sitework,
Electrical |
2,500 |
1999 |
| 903-2 |
200,000 scfm Gas cleaning system
with venturi scrubbers, cyclonic separators and a 2500 gpm circulating water
system. -Study |
IV, V |
Indiana |
Site Investigation, Vendor
Contacts, Report Preparation, 6000 Hp Motor Review |
1,000 |
1999 |
| 804 |
Compressed Air System Upgrade - |
|
Indiana |
Location Options, Utility
Location |
300 |
1998 |
| 808 |
BOF Dust Transfer, bulk material
handling system |
IV, V |
Indiana |
Baghouse Location, Duct Routing
& Design, HVAC |
125 |
1998 |
| 818 |
Blast Furnace Spare Parts /
Modular Office Building Installation & Site Prep, 2500 sq. ft - Detailed
Design |
|
Indiana |
Building Design, Building
Location, Utility Search, Electrical, HVAC, Fire Detection, Fire Suppression |
700 |
1998 |
| 823 |
Galvanizing Line Compressed Air
Supply for Air Knives - Screw Compressor Replacement with centrifugal units 3
x 3000 cfm - Study and Detailed Design |
IV, V |
Indiana |
Equipment Selection, Equipment
Layout, Piping Design, Electrical |
2,000 |
1998 |
| 824 |
BOF Post combustion System with
control and reducing stations for 4000 scfm flow rate - Detailed Design |
IV, V |
Indiana |
Equipment Location, Process
Development, Valve Stand Design, Pipe Routing, Electrical |
3,000 |
1998 |
| 831 |
BOF Gas Quenching system
enhancement with atomized air dual media spray nozzle of a 100 million
BTU/hr, 2000 gpm system - Study |
IV, V |
Indiana |
Nozzle Selection, Nozzle Ring
Design |
100 |
1998 |
| 834 |
Waste Stream Dewatering for
Electrolytic tinning Line - Detailed Design |
IV, V |
Indiana |
Dewatering Skid Design,
Equipment / Material Selection |
700 |
1998 |
| 839 |
Productivity improvement of a
BOF by enhancement of auxiliary feed and heat removal system, Review of Gas
Cleaning System including furnace operations, hood design and cooling,
induced draft fan and auxiliary systems - Study |
IV, V |
Ohio |
Production Improvement |
2,500 |
1998 |
| 841 |
Blast Furnace Cold Blast Mains
Nitrogen purging for combustible concentration control ( 0- 3000 scfm, 80
psig, 10 changeovers system) - Study |
II, IV, V |
Indiana |
Valve
Stand Location, |
800 |
1998 |
| 843 |
Tin Line Quench Tank Temperature
Control System for strip coating quality improvement |
II, IV, V |
Indiana |
Process Investigation,Technology
& Equipment Selection |
800 |
1998 |
| 845 |
BOF Hood Cooling Water System
review to eliminate production snags - Study |
I, IV, V |
Indiana |
EPA Limits, CO hazards, cooling
of furnaces |
50 |
1998 |
| 847 |
Tinning Line chemical section
hot water generation as-built documentation |
IV, V |
Indiana |
Equipment Documentation, Flow
Diagram Development |
5 |
1998 |
| 848 |
Chrome Plating Line Solution
Evaporation System as-built documentation |
IV, V |
Indiana |
Equipment Documentation |
30 |
1998 |
| 852 |
Shower and Locker facility,
1,800 sf,- Location Study |
II, V |
Indiana |
Building Layout, Utility Search,
Electrical, HVAC, roof, Fire Detection, Fire Suppression |
800 |
1998 |
| 854 |
1,800 sf Welfare Building
Installation for Hot Strip Mill - Detailed Design |
II |
Indiana |
Utility Location, Building
Design, Building Location, Electrical,
HVAC, roof, Fire Detection, Fire Suppression |
800 |
1998 |
| 859 |
LMF Vacuum Degassing Process
As-Built Documentation |
|
Indiana |
CO scrubber, steam jet ejectors |
1,200 |
1998 |
| 877 |
6 stand oily wastewater
treatment & cost reduction study |
IV |
Indiana |
Process Investigation |
500 |
1998 |
| 883 |
Caster Tundish Handling
Clearance Study |
|
Indiana |
Crane Handling, Logistics design |
25 |
1998 |
| 793 |
LMF Vessel Roof Water Spray
Cooling System - Study |
IV |
Indiana |
Cooling Tower |
1,250 |
1997 |
| 796 |
Upgrade Sheet Mill Plant Air
Compressors and Distribution System - Instrumentation and Controls, Automatic
operation and remote monitoring - Study |
II, III |
Indiana |
Piping, Equipment Layout,
Electrical |
1,800 |
1997 |
| 800 |
Energy
savings by BOF Scrap Pre-Heating Impact - Natural gas system, lance handling
system |
IV |
Indiana |
Concurrent Furnace Operations |
15 |
1997 |
| 801 |
Continuous Caster - Emergency /
Backup Air system for Air Mist Cooling - Study |
IV |
Indiana |
Pipe Routing |
1,000 |
1997 |
| 809 |
Office Building - Hot Water Recirculating Heating System
Upgrade 5 MM BTU/Hr - Detailed Design |
II, V |
Indiana |
Pumps, Piping Design,
Electrical, HVAC, roof, Fire Detection |
70 |
1997 |
| 813 |
Fuel
Oil Transportation - Truck Loading and Unloading Stations - Study and
conceptual design. 200,000 gallon per day |
I, IV |
Indiana |
Unloading Stations, Truck
Movement, Electrical, Fire Detection |
700 |
1997 |
| 814 |
BOF
- Flux Handling at Unloading station with provision for a 42,000 cfm Dust
Collection System - Study and conceptual design |
I, IV, V |
Indiana |
Baghouse Selection, HVAC,
electrical |
600 |
1997 |
| 816 |
Integrated Steel Facility Fuel
Oil Pipeline 3000', 8", Lakefront
to Merchant Mill - Conceptual design and cost estimate preparation |
II |
Indiana |
Piping, Stanchions |
2,700 |
1997 |
| 817 |
Steel Producing Complex- Upgrade
Plant Air Distribution System - Study and conceptual design |
II |
Indiana |
Equipment Location, Equipment
Selection |
100 |
1997 |
| 819 |
BOF - 1300 gpm Lance Cooling
Water System Upgrade - Study |
IV, V |
Indiana |
Pump Upgrade, Pipe Upgrade, Heat
Exchanger Upgrade, Electrical |
200 |
1997 |
| 821 |
BOF Gas Cleaning System Draft
Monitoring of 500,000 scfm particulate laden gas - Detailed Design |
IV, V |
Indiana |
Pressure Transmitter Selection,
Outage Requirements, HVAC |
1,000 |
1997 |
| 825 |
66" Pickle Line acid supply
vent line study |
II, IV, V |
Indiana |
Pipe Routing, Pipe Supporting |
200 |
1997 |
| 827 |
LTV-Galv. Line Air Compressor
Replacement detailed design |
II |
Indiana |
Demolition Plan, Compressor
Layout, Air Piping Tie-In, Electrical, Fire Suppression |
1,000 |
1997 |
| 828 |
Tin Mill 5,000 gal. sulfuric
acid tank replacement-detailed design |
I, II, IV, V |
Indiana |
Tank Design, Pipe Material
Selection |
1,000 |
1997 |
| 829 |
Tin line 10" steam line
installation for chemical treatment section - Detailed Design |
I,II, IV |
Indiana |
Pipe Routing & Supporting |
500 |
1997 |
| 850 |
2400 gpm Slip Stream Filtration,
platforms and piping - Detailed Design |
I, IV, V |
Indiana |
Equipment Selection, Pipe
Routing |
500 |
1997 |
| 791 |
BOF
Steam Injection Nozzle Relocation and Reorientation - Examination of Waste
Gas Cleaning System Conditioning and Precipitor performance |
IV, V |
Indiana |
Evaporator Chamber |
80 |
1996 |
| 792 |
5 Stand Tandem Mill Hydraulic
Oil Cooler Performance Analysis, Added
500,000 BTU Heat Exchangers - Study |
IV, V |
Indiana |
Process Requirements, Heat
Exchanger Location |
10 |
1996 |
| 794 |
Sinter Plant Air Emissions
Upgrade, Conversion of Electrostatic Precipitator to Drop-out Chamber Study |
II, IV, V |
Indiana |
Drop-out Box Internals Design,
HVAC |
700 |
1996 |
| 795 |
5 Stand Tandem Mill Hydraulic
Oil Cooler Performance Analysis, Added
500,000 BTU Heat Exchangers - Detailed Design |
IV, V |
Indiana |
Heat Exchanger Selection, Piping
Layout, Electrical Design |
400 |
1996 |
| 797 |
BOF
Hood Cooling Water Expansion/Mixing Tank Developed internal tank
modifications to upgrade flow distribution and reduce residence time, and
pressure drop to eliminate high-hood pressure aborts. |
IV, V |
Indiana |
Tank Internals Design |
100 |
1996 |
| 798 |
BOF Hood Cooling System
Expansion Tank - design modification with a nitrogen blanket system. Gas
Cleaning System review |
IV, V |
Indiana |
Control Valve, Piping,
Electrical |
100 |
1996 |
| 799 |
Process Safety Management for
Coke Oven Gas Desulfurization Facility, Program Development & Manual
Preparation |
IV, V |
Indiana |
Manual Development |
10 |
1996 |
| 802 |
Slag Splash Process at Basic
Oxygen Furnace - Detail Engineering relating to nitrogen system |
II, IV |
Michigan |
Piping Layout, Furnace, Lance |
20 |
1996 |
| 803 |
As-Built Documentation for a
rolling Mill performance upgrade |
|
Indiana |
Drawing Modifications (CAD
Based) |
50 |
1996 |
| 806 |
Steel Mill Shops process sewer
upgrade oil separation pit Detailed Design |
|
Indiana |
Separation Pit Design |
2,500 |
1996 |
| 830 |
BOF-Post Combustion
Commissioning Assistance |
I, IV |
Indiana |
Check out, Checklist Development,
Troubleshooting |
300 |
1996 |
| 787A |
LMF
Cooling Tower, Performance Upgrade -
Study |
I, IV |
Indiana |
Cooling load, Fan, Fill,
Distribution piping |
300 |
1996 |
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